OPTION
CI003

Ethylene-Vinyl Acetate (EVA) Foam Insert

Custom molded ethylene-vinyl acetate (EVA) foam inserts is high-density foam popular for creating custom foam box inserts. Incredibly successful in providing protection and support to fragile products, EVA foam is commonly used for packaging electronics, glassware, or any luxury product.

  • Dense and supportive
  • High impact resistance
  • Custom-molded to your product
Price on Request

Overview

Ethylene-Vinyl Acetate is a highly dense foam material that creates foam box inserts for luxury product packaging. EVA foam is incredibly versatile and is great at absorbing vibrations and impacts, making it ideal for packaging fragile or luxury products. In addition, it can bond well with adhesives making it convenient to create custom shapes and thicknesses to create the optimal support system for your product. This foam compared to other foam alternative like EPE or PU is the highest quality and adds immense value to the unboxing experience of your products. Our ethylene-vinyl foam inserts are available in a wide range of densities and colors.

Foam Comparison

Density (kg/cm³) Hardness Overall Weight Available Colors
Polyurethane Foam (PU) 18 - 45 kg/m³ 38/45/60 Shore C Light Black, White, Grey, Yellow
Polyethylene Foam (EPE) 20 - 120 kg/m³ 30 - 38 Shore C Light Black, White, Pink
Ethylene-Vinyl Acetate Foam (EVA) 33 - 280 kg/m³ 15 - 80 Shore C Heavy Black, White

Foam Fabrication Methods

water-jet-cut

Water Jet Cut

Process of cutting material with a high-pressure jet of water—ideal for producing extremely accurate shapes.

router-cut

Knife/Router Cut

Process of cutting material using a router bit or knife—ideal for prototyping due to its imprecise finish.

die-cut

Die Cut

Process of cutting material using a series of dies—ideal for simple two-dimensional cutouts.

wire-cut

Wire Cut

Process of cutting material using a heated metal wire to melt and vaporize foam to create clean, crisp cuts.

laser-cut

Laser Cut

Process of cutting material using a high-power laser beam to cut and vaporize foam for smooth edges.

Foam Finishes

flocking insert foam finish
Flocking

Fiber powder applied to any surface allowing for a soft velvety touch.

paperboard lamination insert foam finish
Paperboard Lamination

Additional paperboard glued to the foam surface.

01

Choose & Customize

Browse and select from our extensive library of custom boxes and packaging and customize the size, material, print, finish, additional options, and quantity. To quote, simply ‘Add to Quote’ and follow the request a quotation checkout process. Our product specialists will review your quotation and contact you within 1 - 2 business days.

02

Discovery & Strategy

To further understand your project, product specialists will contact you to go through your initial quotation request. Our specialists will provide expert advice based on your project needs to ensure all requirements are met during this stage. Once all requirements are finalized, a quotation will be sent to you within 1 - 2 business days.

03

Structural & Artwork

Once the quotation is confirmed, a dieline will be custom engineered to your specifications and sent to you for artwork to be placed. Be sure to follow our recommended artwork guidelines to mitigate any issues before moving forward. Before any orders are sent to production, our experts will professionally proof your file to only ensure correct sizing, artwork placement, color and additional options.

04

Prototyping

For all orders, we recommend to go through a prototyping & sampling process to ensure that all specifications are met before moving forward to the mass production order. At this stage, any changes can be made based on your initial prototype/sample to ensure your mass production order is to your expectations.

05

Production & Logistics

Once ready, your mass production order will begin. Our product specialists will keep you connected with updates throughout the production stage until your order is completed. Our logistic experts will assist you with your logistics plan for a hassle-free experience when your order is ready to ship. Just wait for your boxes to arrive on your doorstep!