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CI003
Ethylene-Vinyl Acetate (EVA) Foam Insert
Custom molded ethylene-vinyl acetate (EVA) foam inserts is high-density foam popular for creating custom foam box inserts. Incredibly successful in providing protection and support to fragile products, EVA foam is commonly used for packaging electronics, glassware, or any luxury product.
- Dense and supportive
- High impact resistance
- Custom-molded to your product
Overview
Ethylene-Vinyl Acetate is a highly dense foam material that creates foam box inserts for luxury product packaging. EVA foam is incredibly versatile and is great at absorbing vibrations and impacts, making it ideal for packaging fragile or luxury products. In addition, it can bond well with adhesives making it convenient to create custom shapes and thicknesses to create the optimal support system for your product. This foam compared to other foam alternative like EPE or PU is the highest quality and adds immense value to the unboxing experience of your products. Our ethylene-vinyl foam inserts are available in a wide range of densities and colors.
Foam Comparison
| Density (kg/cm³) | Hardness | Overall Weight | Available Colors | |
|---|---|---|---|---|
| Polyurethane Foam (PU) | 18 - 45 kg/m³ | 38/45/60 Shore C | Light | Black, White, Grey, Yellow |
| Polyethylene Foam (EPE) | 20 - 120 kg/m³ | 30 - 38 Shore C | Light | Black, White, Pink |
| Ethylene-Vinyl Acetate Foam (EVA) | 33 - 280 kg/m³ | 15 - 80 Shore C | Heavy | Black, White |
Foam Fabrication Methods
Water Jet Cut
Process of cutting material with a high-pressure jet of water—ideal for producing extremely accurate shapes.
Knife/Router Cut
Process of cutting material using a router bit or knife—ideal for prototyping due to its imprecise finish.
Die Cut
Process of cutting material using a series of dies—ideal for simple two-dimensional cutouts.
Wire Cut
Process of cutting material using a heated metal wire to melt and vaporize foam to create clean, crisp cuts.
Laser Cut
Process of cutting material using a high-power laser beam to cut and vaporize foam for smooth edges.
Foam Finishes
Flocking
Fiber powder applied to any surface allowing for a soft velvety touch.
Paperboard Lamination
Additional paperboard glued to the foam surface.
01
Choose & Customize
Browse and select from our extensive library of custom boxes and packaging and customize the size, material, print, finish, additional options, and quantity. To quote, simply ‘Add to Quote’ and follow the request a quotation checkout process. Our product specialists will review your quotation and contact you within 1 - 2 business days.
02
Discovery & Strategy
To further understand your project, product specialists will contact you to go through your initial quotation request. Our specialists will provide expert advice based on your project needs to ensure all requirements are met during this stage. Once all requirements are finalized, a quotation will be sent to you within 1 - 2 business days.
03
Structural & Artwork
Once the quotation is confirmed, a dieline will be custom engineered to your specifications and sent to you for artwork to be placed. Be sure to follow our recommended artwork guidelines to mitigate any issues before moving forward. Before any orders are sent to production, our experts will professionally proof your file to only ensure correct sizing, artwork placement, color and additional options.
04
Prototyping
For all orders, we recommend to go through a prototyping & sampling process to ensure that all specifications are met before moving forward to the mass production order. At this stage, any changes can be made based on your initial prototype/sample to ensure your mass production order is to your expectations.
05
Production & Logistics
Once ready, your mass production order will begin. Our product specialists will keep you connected with updates throughout the production stage until your order is completed. Our logistic experts will assist you with your logistics plan for a hassle-free experience when your order is ready to ship. Just wait for your boxes to arrive on your doorstep!