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Ethylene-Vinyl Acetate (EVA) Foam Insert
Ethylene-Vinyl Acetate (EVA) Foam Insert Ethylene-Vinyl Acetate (EVA) Foam Insert Ethylene-Vinyl Acetate (EVA) Foam Insert
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Ethylene-Vinyl Acetate (EVA) Foam Insert

Custom molded ethylene-vinyl acetate (EVA) foam inserts is high-density foam popular for creating custom foam box inserts. Incredibly successful in providing protection and support to fragile products, EVA foam is commonly used for packaging electronics, glassware, or any luxury product.

  • Dense and supportive
  • High impact resistance
  • Custom-molded to your product
Price on Request

Overview

Ethylene-Vinyl Acetate is a highly dense foam material that creates foam box inserts for luxury product packaging. EVA foam is incredibly versatile and is great at absorbing vibrations and impacts, making it ideal for packaging fragile or luxury products. In addition, it can bond well with adhesives making it convenient to create custom shapes and thicknesses to create the optimal support system for your product. This foam compared to other foam alternative like EPE or PU is the highest quality and adds immense value to the unboxing experience of your products. Our ethylene-vinyl foam inserts are available in a wide range of densities and colors.

Foam Comparison

Density (kg/cm³) Hardness Overall Weight Available Colors
Polyurethane Foam (PU) 18 - 45 kg/m³ 38/45/60 Shore C Light Black, White, Grey, Yellow
Polyethylene Foam (EPE) 20 - 120 kg/m³ 30 - 38 Shore C Light Black, White, Pink
Ethylene-Vinyl Acetate Foam (EVA) 33 - 280 kg/m³ 15 - 80 Shore C Heavy Black, White

Foam Fabrication Methods

water-jet-cut

Water Jet Cut

Process of cutting material with a high-pressure jet of water—ideal for producing extremely accurate shapes.

router-cut

Knife/Router Cut

Process of cutting material using a router bit or knife—ideal for prototyping due to its imprecise finish.

die-cut

Die Cut

Process of cutting material using a series of dies—ideal for simple two-dimensional cutouts.

wire-cut

Wire Cut

Process of cutting material using a heated metal wire to melt and vaporize foam to create clean, crisp cuts.

laser-cut

Laser Cut

Process of cutting material using a high-power laser beam to cut and vaporize foam for smooth edges.

Foam Finishes

flocking insert foam finish
Flocking

Fiber powder applied to any surface allowing for a soft velvety touch.

paperboard lamination insert foam finish
Paperboard Lamination

Additional paperboard glued to the foam surface.

Our Ordering Process

Looking for custom packaging? Make it a breeze by following our four easy steps - soon you’ll be on your way to meeting all your packaging needs!

Customize your packaging

Customize your packaging

Choose from our vast selection of packaging solutions and customize it with our wide range of options to create your dream packaging.

Customize your packaging

Add to quote and submit

After customizing your packaging, simply add it to quote and submit quotation to be reviewed by one of our packaging specialists.

Customize your packaging

Consult with our expert

Get expert consultation on your quotation to to save on costs, streamline efficiency and reduce environmental impacts.

Customize your packaging

Production & shipping

Once everything is ready for production, have us manage your entire production and shipping! Just sit and wait for your order!