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CI007

PVC Blister Insert

Polyvinyl Chloride is a lightweight and flexible blister plastic popular for creating single-dose medication blisters. PVC blister box inserts are also is approved for food packaging, although it’s not used as frequently as PET and other thermoform plastics.

  • Flexible and lightweight
  • Good for tamper resistant packaging
  • Popular for pharmaceuticals
Price on Request

Overview

Polyvinyl Chloride (PVC) is the most popular material for producing blister packaging and box inserts at an affordable rate. Typically made using 0.25mm or 0.3mm PVC sheets this plastic box insert provides exceptional protection to smaller consumer goods. Commonly used in addition with corrugated boxes for the highest degree of durability, PVC blister plastic box inserts also provide optimal sealing and molding capabilities ideal for packaging food and pharmaceuticals.

Manufacturing Process

Manufacturing Process

Method 1: Vacuum / Pressure Thermoforming

Manufacturing Process

Method 2: Mechanical Thermoforming

Plastic Blister Comparison

Density g/cm³ Properties Available Colors
Polypropylene (PP) 0.90 - 0.92 g/cm³ Semi- rigid, lightweight with non-glossy finish Clear, or any panton color
High Impact Polystyrene Plastic (HIPS) 0.94 - 0.96 g/cm³ Stong, semi-rigid and flexible Natural, Black, or any panton color
Polyethylene Terephthalate Glycol (PETG) 1.04 - 1.23 g/cm³ Soft and less brittle than PET Clear
Poly-Vinyl Chloride (PVC) 1.32 - 1.42 g/cm³ Stong, semi-rigid with glossy finish Clear, or any panton color
Polyethylene Terephthalate (PET) 1.35 - 1.38 g/cm³ Stong, semi-rigid and lightweight Clear, Frosted, White, or any panton color
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Choose & Customize

Browse and select from our extensive library of custom boxes and packaging and customize the size, material, print, finish, additional options, and quantity. To quote, simply ‘Add to Quote’ and follow the request a quotation checkout process. Our product specialists will review your quotation and contact you within 1 - 2 business days.

02

Discovery & Strategy

To further understand your project, product specialists will contact you to go through your initial quotation request. Our specialists will provide expert advice based on your project needs to ensure all requirements are met during this stage. Once all requirements are finalized, a quotation will be sent to you within 1 - 2 business days.

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Structural & Artwork

Once the quotation is confirmed, a dieline will be custom engineered to your specifications and sent to you for artwork to be placed. Be sure to follow our recommended artwork guidelines to mitigate any issues before moving forward. Before any orders are sent to production, our experts will professionally proof your file to only ensure correct sizing, artwork placement, color and additional options.

04

Prototyping

For all orders, we recommend to go through a prototyping & sampling process to ensure that all specifications are met before moving forward to the mass production order. At this stage, any changes can be made based on your initial prototype/sample to ensure your mass production order is to your expectations.

05

Production & Logistics

Once ready, your mass production order will begin. Our product specialists will keep you connected with updates throughout the production stage until your order is completed. Our logistic experts will assist you with your logistics plan for a hassle-free experience when your order is ready to ship. Just wait for your boxes to arrive on your doorstep!