Hard Shell Poly Bubble Mailers

Custom hardshell poly bubble mailers are a great way to package products for shipping. Designed with durability in mind, the sturdier material offers your products optimal structure and protection to avoid any damage to your products during shipping.

  • Lightweight for reduced shipping costs
  • Sturdier alternative to classic bubble mailers
  • Commonly used in the e-commerce industry
Price on Request

These custom hardshell poly bubble mailers offer a sturdier alternative to your standard bubble mailers to offer optimal protection and structure to your products during shipping. Made from an extra padded bubble layer than your standard bubble mailer, the bubble mailer is popular for packaging more fragile items in the e-commerce industry. These mailers are tailored to your product's size and brand, with the bubble texture visible on the exterior of the mailer. Perfect for keeping your shipping lightweight to reduce shipping costs.

Printing Methods

Choose & Customize

Browse and select from our extensive library of custom boxes and packaging and customize the size, material, print, finish, additional options, and quantity. To quote, simply ‘Add to Quote’ and follow the request a quotation checkout process. Our product specialists will review your quotation and contact you within 1 - 2 business days.


Discovery & Strategy

To further understand your project, product specialists will contact you to go through your initial quotation request. Our specialists will provide expert advice based on your project needs to ensure all requirements are met during this stage. Once all requirements are finalized, a quotation will be sent to you within 1 - 2 business days.


Structural & Artwork

Once the quotation is confirmed, a dieline will be custom engineered to your specifications and sent to you for artwork to be placed. Be sure to follow our recommended artwork guidelines to mitigate any issues before moving forward. Before any orders are sent to production, our experts will professionally proof your file to only ensure correct sizing, artwork placement, color and additional options.



For all orders, we recommend to go through a prototyping & sampling process to ensure that all specifications are met before moving forward to the mass production order. At this stage, any changes can be made based on your initial prototype/sample to ensure your mass production order is to your expectations.


Production & Logistics

Once ready, your mass production order will begin. Our product specialists will keep you connected with updates throughout the production stage until your order is completed. Our logistic experts will assist you with your logistics plan for a hassle-free experience when your order is ready to ship. Just wait for your boxes to arrive on your doorstep!