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Eco-Friendly | Sustainable Packaging

Custom Molded Pulp Inserts

Made of recycled fibers, molded pulp inserts are a trending
sustainable and environmentally friendly insert choice

Eco-Friendly | Sustainable Packaging

Custom Molded Pulp Inserts

Made of recycled fibers, molded pulp inserts are a trending sustainable and environmentally friendly insert choice

Incredibly Sustainable & Eco-Friendly Fiber

Ground recycled fibers are wet-formed and heated onto forming molds, then baked, resulting in a form-fitted insert that’s not only environmentally-friendly, but also durable and solid.

Molded pulp isn’t limited to egg cartons or drink trays, many electronics or larger retail and commercial products are packaged supported by molded pulp inserts since they come in a single piece and do not require any assembly.

Size Does Not Matter

Whether you’re packaging headphones or car parts, molded pulp can work for you. Molded pulp can be designed either from making a mold from an existing product, or made based on structural data, both of which our experts can help get done.

Also, have no regrets in using more material - molded pulp is a sustainable packaging material, able to be recycled again and again .

Incredibly Sustainable & Eco-Friendly Fiber

Ground recycled fibers are wet-formed and heated onto forming molds, then baked, resulting in a form-fitted insert that’s not only environmentally-friendly, but also durable and solid.

Molded pulp isn’t limited to egg cartons or drink trays, many electronics or larger retail and commercial products are packaged supported by molded pulp inserts since they come in a single piece and do not require any assembly.

Size Does Not Matter

Whether you’re packaging headphones or car parts, molded pulp can work for you. Molded pulp can be designed either from making a mold from an existing product, or made based on structural data, both of which our experts can help get done.

Also, have no regrets in using more material - molded pulp is a sustainable packaging material, able to be recycled again and again .

Browse Molded Pulp Inserts

There are several types of molded pulp inserts, differing in texture, appearance, rigidity and color. Check out some of our common molded pulp insert products and their key differences below.

Thick Wall

  • Referred to as Thick Wall: 1/4”-5/16”
  • Moderate detail and definition achievable
  • Primarily used for products over 10lbs

Transfer Mold

  • Referred to as Thin-Wall: 1/16”-3/16”
  • High speed mold for basic items with moderate detail
  • Used for lighter more delicate items

Thermoformed

  • Common wall thickness: 1/16”-1/8”
  • Highly defined and smoothed surface
  • Often used for presentation purposes

Processed

  • Varying range of detail and definition
  • Processes include: dying, coating, printing
  • Available with all molded pulp inserts

Browse by Inspirations

Check out some of our current or existing projects to get ideas for what can work for yours!
With thousands of happy customers, it’s easy to get inspired by cool packaging examples and product introductions.

View Full Catalog

Browse Other Inserts

We offer the full-spectrum of packaging products and inserts and options.
Learn more about other insert options such as recycled molded pulp, folded carboard or form-fitted plastic trays.

Foam Inserts

  • Lightweight, durable and protective
  • High impact resistance
  • Multiple color options available

Cardboard Inserts

  • Paperboard and corrugated options
  • Cost effective solution
  • Unlimited printing options

Plastic Tray Inserts

  • Thermoformed for intriquet details
  • Food and medical safe options
  • Multiple color options available

First Class Services from Packaging Experts

Get agency-like, one-on-one service from real people that speak design and packaging. Our packaging specialists work with you to understand your goals to recommend solutions catered to your project. At the very core of our business, we understand that our customers’ success is our success.

First Class Services from Packaging Experts

Get agency-like, one-on-one service from real people that speak design and packaging. Our packaging specialists work with you to understand your goals to recommend solutions catered to your project. At the very core of our business, we understand that our customers’ success is our success.

Start your packaging journey with PakFactory! Get Started!

Start your packaging journey with PakFactory!

Molded Pulp Inserts