Box Inserts

Box Inserts

Custom Packaging Inserts for Boxes

Protect and showcase your products in style with meticulously engineered custom inserts. Always engineered for a perfect fit.

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Custom box inserts for every occasion

Open up the possibilities with our large selection of packaging inserts and insert inlays. All our inserts are professionally engineered and designed by meticulously measuring the size and shape of your products to produce form fit packaging that will reduce unnecessary product shake and displacement.

Foam Inserts

Lightweight foam insert with high-impact absorption. Perfect for packaging fragile items or creating a luxurious look and feel.

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Cardboard Inserts

Paper-based inserts made from paperboard or corrugated material for versatile printing capabilities. Cost-effective and eco-friendly solution.

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Plastic Tray Inserts

Thermoformed blister plastic inserts with incredible mold detail. Food-safe material making these inserts the choice for food packaging.

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Molded Pulp Inserts

Paper fiber insert molded from recycled paper fibers producing incredible mold detail. Eco- friendly and biodegradable solution.

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Don’t know what box to choose? Our specialists can help! Request a Consultation

Material & Options

Personalize your custom inserts with our options and materials

PU Foam

Soft-to-touch with excellent protective qualities, often used for smaller products.

PE Foam

Commonly used for larger industrial equipment.

EVA Foam

High-density froam allowing for applications including lamination, and die-cutting.

ESD Foam

Anti-static foam primarily used for packaging electronic products.

Egg Crate Foam

Greatest protective qualities with superb resistance against rough shipping.

Thick Wall

Moderate detail and definition.

Transfer Mold

High speed mold for basic items with moderate detail.

Thermoformed

Highly defined and smoothed surface.

Processed

Varying range of detail and definition.

HIPS

High-impact polystyrene with excellent rigidity and versatility.

PVC

Chemical and corrosion resistant poly-vinyl chloride.

PETG

Lightweight polyethylene teraphthalate-glycol. Food & medical safe.

SBS (C1S)

White paperboard coated on 1 side.

SBS (C2S)

White paperboard coated on both sides.

SBS (Uncoated)

Matte white paperboard uncoated.

Kraft Paper

Durable paperboard made of virgin pulp fibers.

Art Paper

Color dyed paper suitable for all printing and finishes.

CCNB (Duplex Board)

Recycled paperboard option with semi-gloss white clay coating.

Metallic Paperboard

Paperboard treated with a varying metallic finish.

Textured Paperboard

Paperboard treated with different textured finishes.

Bleached Corrugated

Uncoated white surface and fluting.

Kraft Corrugated

Uncoated natural kraft surface and fluting.

flocking insert foam finish
Flocking

Fiber powder applied to any surface allowing for a soft velvety touch.

paperboard lamination insert foam finish
Paperboard Lamination

Additional paperboard glued to the foam surface.

recycleable box material
Recycleable

Material contains a significant percentage of recycled material.

biodegradable box material
Biodegradable

Materal can break down when exposed to light, air, and moisture.

compostable box material
Compostable

Material can break down into natural components that can become a part of soil.

plastic free box material
Plastic Free

Material does not contain any petroleum-based plastics.

gsm paper measurement unit
GSM

Measurement for the density of the paper stock.

pt thickness paper stock measeurement unit
PT

Measurement for the thickness of the paper stock.

corrugated flute grade
Flute

Fiberboard arches sandwiched between two linerboards.

Custom box inserts made to any shape and size

Have the best of both worlds and capture your customers' attention by showing the level of detail and care when showcasing your products while providing maximum protection. Our engineers ensure your products are measured and fitted snugly no matter what shape, size, or even material you choose to provide the perfect cushioning for your products.

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Exceptional protective packaging

When customers receive your product, the worst-case scenario is having it damaged or completely broken, leaving them disappointed. Our custom insert solution was made to help businesses avoid this issue by providing all the needs to receive exceptional protective packaging by making no compromises to the fit, material and quality of our solution.

Folding Carton Feature 1

Add box inserts for form fit packaging

No matter how durable your boxes are, box inserts are essential to ensuring your products are well protected against blunt force, shocks, or sudden movements. Every product has its weaknesses; whether it be glass bottles or plastic models, there is always a solution to getting the correct type of packaging insert to effectively protect your products.

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Professionally tested custom inserts

Our professional in-house structural engineers take the time to understand your product and its weaknesses by running multiple tests and prototypes to ensure that you receive the perfect fit and maximum protection for your products.

Packaging made easy.

Over 5000+ companies trust PakFactory as their choice for custom packaging and packaging services. Whether you are looking for a custom packaging manufacturer or for professional design services, we help solve it all!

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Turn Ideas Into Industry Tangible Solutions

Tailored one-on-one consultation from ideation to production with a dedicated product specialist to help you get through initial design to delivery without any hassle. Our mission is to provide you and your customer the best unboxing experience!

Trusted by 5000+ businesses worldwide

PakFactory has helped support thousands of businesses worldwide achieve great packaging through our specialized custom packaging solution. We do our best to help our clients go above and beyond and exceed expectations that ultimately impress their customers!

Start your packaging journey with PakFactory

Get in touch with our product specialist now

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