Plastic Tray Inserts

Plastic Tray Inserts

Custom Plastic & Blister Inserts

Plastic trays are a sturdy, lightweight, and inexpensive insert option, form-fitted to keep your products secure and in-place. Create custom thermoformed trays to your liking.

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Explore popular plastic tray insert styles

Plastic tray inserts or thermoformed packaging trays and blister trays serves as a lightweight option that provides protection from all angles. Thermoformed packaging involves a process where plastic is heated to a moldable state to create an insert in the shape of your product. Our custom plastic trays are made in a variety of materials, each with their own strengths.

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Options & Materials

Personalize your insert blister inserts with our options and materials


High-impact polystyrene with excellent rigidity and versatility.


Chemical and corrosion resistant poly-vinyl chloride.


Lightweight polyethylene teraphthalate-glycol. Food & medical safe.

recycleable box material

Material contains a significant percentage of recycled material.

biodegradable box material

Materal can break down when exposed to light, air, and moisture.

compostable box material

Material can break down into natural components that can become a part of soil.

plastic free box material
Plastic Free

Material does not contain any petroleum-based plastics.

gsm paper measurement unit

Measurement for the density of the paper stock.

pt thickness paper stock measeurement unit

Measurement for the thickness of the paper stock.

corrugated flute grade

Fiberboard arches sandwiched between two linerboards.

Outstanding Form Fitting Secure Plastic Insert

Looking for a custom insert that’s completely personalized for your products? Create a custom blister packaging that is heat-resistant and is capable of being formed into any product you have. We also offer this as a cost-effective solution for food and medical purposes.

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High-Definition Mold

Our thermoformed plastic packaging can provide 360-degree protection for your products. Plastic film is heated to a high temperature where it becomes malleable and formed to your product or any shape you choose. Blister inserts are extremely light, which can save on shipping costs.

Food and Medical Grade

Plastic thermoformed trays are commonly used in the food and medical (pharma) packaging industries due to its non-porous properties and ability to be sterilized to a medically acceptable level. Plastic inserts can save you time in assembly and delivery costs for being lightweight easy stackability.

Elevated Experience

With the right combination of materials, print, finishing, and design, we aim to bring every packaging project to perfection, providing your customers with a satisfying, sophisticated, and professional unboxing experience they won’t ever forget. Get thermoformed inserts for an elevated unboxing!

Packaging made easy.

Over 5000+ companies trust PakFactory as their choice for custom packaging and packaging services. Whether you are looking for a custom packaging manufacturer or for professional design services, we help solve it all!

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Turn Ideas Into Industry Tangible Solutions

Tailored one-on-one consultation from ideation to production with a dedicated product specialist to help you get through initial design to delivery without any hassle. Our mission is to provide you and your customer the best unboxing experience!

Trusted by 5000+ businesses worldwide

PakFactory has helped support thousands of businesses worldwide achieve great packaging through our specialized custom packaging solution. We do our best to help our clients go above and beyond and exceed expectations that ultimately impress their customers!

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