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Plastic Tray Inserts

Custom plastic and blister inserts

Plastic trays made to fit any product

Showcase your products and deliver product integrity everytime with our inspiring selection of molded pulp packaging products.

Endless customization options

Take your plastic packaging inlays to the next level with endless options to choose from.

recycleable box material

Material contains a significant percentage of recycled material.

biodegradable box material

Materal can break down when exposed to light, air, and moisture.

compostable box material

Material can break down into natural components that can become a part of soil.

plastic free box material
Plastic Free

Material does not contain any petroleum-based plastics.

gsm paper measurement unit

Measurement for the density of the paper stock.

pt thickness paper stock measeurement unit

Measurement for the thickness of the paper stock.

corrugated flute grade

Fiberboard arches sandwiched between two linerboards.

Not seeing the option you’re looking for?   Have our sourcing experts assist you!

Package an entire product line with ease

Our blister inserts make product packaging a breeze, giving your products the support to ensure safe deliveries and an unforgettable unboxing for customers.

PakFactory Value Propositions
plastic insert for packaging solution

Cost-effective yet protective packaging

With our unique thermoformed plastic packaging inlays, you can enjoy 360-degree protection for your products! Heat is used to transform the plastic film into a malleable material that perfectly fits around whatever shape you desire. Not only is this form of plastic superior in its security capabilities, but it's also incredibly lightweight – allowing you to save on costly shipping fees.

plastic insert for packaging solution

Reliable food-grade packaging inlays

Say goodbye to bulky and inefficient packaging - plastic thermoformed trays or inlays are the perfect solution for food and medical industries. Not only does this material provide superior non-porous protection, but it can be sterilized and is 100% food-safe! On top of that, lightweight stackable inserts make assembly easier than ever while helping you save on time and storage space.

Service support where you need it

Get service support at any point of your packaging journey to guarantee total packaging success.



Unlock the perfect package with our packaging experts! Get guidance on every step of your journey and make sure you get just what you need.



Looking to launch a stunning new design or take an existing one up a notch? Our team of pros can elevate your artwork and structural designs to extraordinary levels.



Worried about your packaging prototype? Check out our range of flexible options to try before committing to mass production. Try it risk-free and save yourself time.



Let our experts manage your production journey from start to finish - they'll source the best materials and guarantee impeccable quality — a hassle free experience.



Rest easy knowing that our expert logistics team has you covered when it comes to shipping. Get organized and save more with custom plans tailored for your needs!



Discover the power of our optimization strategies, which can help you lower your time and cost spent on packaging while also improving sustainability!

See what our customers say

Don’t let what we say influence you, take it from our customers!

3,000+ brands, big and small, love us!   
4.6 Google Reviews

Frequently asked questions

Do you offer custom printing for plastic tray inserts?

Unfortunately due to the slick and non-porous surface of plastic packaging inlays, we do not offer custom printing services for this insert material. However, if you are interested in showcasing your branding, consider adding custom printed paperboard to your blister inserts to communicate with customers and deliver a unified brand experience.

What is the minimum order quantity for plastic box inserts?

The minimum order quantity (MOQ) for our packaging depends on the packaging type you are ordering. Unfortunately, due to the nature of packaging inlays, which involves multiple different material options, we cannot provide a solid MOQ unless specified.


See our list of all our MOQs by product, or contact us through phone or email.

Can I order the plastic blister inserts with boxes?

Yes! Our product specialists work one-on-one with you to create the optimal packaging for your products. With out multi-packaging capabilities, we can create everything for you, from box to insert.

Can I get a sample of my cardboard box insert?

Yes, and we highly advise you to! We carry many sample types to serve different use cases and help you guarantee the best results! Explore our sample types here

What are your turnaround times?

Our current turnaround times are an estimated 10 - 20 business days depending on the packaging type, order size, and time of the year. For the most up-to-date turnaround times, we recommend contacting our product specialists so we can give you the most accurate time. Alternatively, you can check our turnaround time list for product-specific turnaround times.

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