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Extreme Detail | Blister Packaging

Custom Plastic Tray Inserts

Plastic trays are a sturdy, lightweight and inexpensive insert
option, form-fitted to keep your products secure and in-place

Extreme Detail | Blister Packaging

Custom Plastic Tray Inserts

Plastic trays are a sturdy, lightweight and inexpensive insert option, form-fitted to keep your products secure and in-place

High Definition Thermoformed Packaging

Thermoformed plastic packaging can provide 360 degree protection for your products. Plastic film is heated to a high temperature where it becomes malleable and formed to your product, or intended shape.

Some common examples of thermoformed plastic include plastic plates, cups and blister packs. When used as packaging inserts, thermoformed or blister inserts are extremely lightweight, often requiring little to no assembly.

Food and Medical Grade Packaging

Plastic thermoformed trays is commonly used in Food and Medical (Pharma) packaging industries due to its non-porous properties and ability to be sterilized to a medically acceptable level.

Available in multiple colors, or even printed, plastic inserts can save you time in assembly and delivery costs, since they’re made to order and extremely lightweight

High Definition Thermoformed Packaging

Thermoformed plastic packaging can provide 360 degree protection for your products. Plastic film is heated to a high temperature where it becomes malleable and formed to your product, or intended shape.

Some common examples of thermoformed plastic include plastic plates, cups and blister packs. When used as packaging inserts, thermoformed or blister inserts are extremely lightweight, often requiring little to no assembly.

Food and Medical Grade Packaging

Plastic thermoformed trays is commonly used in Food and Medical (Pharma) packaging industries due to its non-porous properties and ability to be sterilized to a medically acceptable level.

Available in multiple colors, or even printed, plastic inserts can save you time in assembly and delivery costs, since they’re made to order and extremely lightweight

Browse Plastic Blister Inserts

Our custom plastic trays are made in a variety of materials, each with their own strengths. Learn more about which material works best for you, or contact us and get help from a dedicated Product Specialist.

High Impact Polystyrene (HIPS)

  • Impact resistant with protective properties
  • Extremely rigid and versatile
  • Multiple color options available

Poly Vinyl Chloride (PVC)

  • Perfect for tamper-resistant packaging
  • Chemical and corrosion resistant
  • Multiple color options available

Polyethylene Terephthalate Glycol (PETG)

  • Lightweight and moisture resistant
  • Sustainable and recyclable material
  • Multiple color options available

Browse by Inspirations

Check out some of our current or existing projects to get ideas for what can work for yours!
With thousands of happy customers, it’s easy to get inspired by cool packaging examples and product introductions.

View Full Catalog

Browse Other Inserts

We offer the full-spectrum of packaging products and inserts and options.
Learn more about other insert options such as recycled molded pulp, folded carboard or form-fitted plastic trays.

Foam Inserts

  • Lightweight, durable and protective
  • High impact resistance
  • Multiple color options available

Cardboard Inserts

  • Paperboard and corrugated options
  • Cost effective solution
  • Unlimited printing options

Molded Pulp Inserts

  • Lightweight, durable and protective
  • Sustainable and recyclable material
  • Available in small to large sizes

First Class Services from Packaging Experts

Get agency-like, one-on-one service from real people that speak design and packaging. Our packaging specialists work with you to understand your goals to recommend solutions catered to your project. At the very core of our business, we understand that our customers’ success is our success.

First Class Services from Packaging Experts

Get agency-like, one-on-one service from real people that speak design and packaging. Our packaging specialists work with you to understand your goals to recommend solutions catered to your project. At the very core of our business, we understand that our customers’ success is our success.

Start your packaging journey with PakFactory! Get Started!

Start your packaging journey with PakFactory!

Plastic Tray Inserts