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Highly Protective | Lightweight | Versatile

Custom Foam Inserts

Soft or firm cushioning foam, laser-cut, custom formed, or even
lined to protect and secure your products during delivery

Highly Protective | Lightweight | Versatile

Custom Foam Inserts

Soft or firm cushioning foam, laser-cut, custom formed, or even lined to protect and secure your products during delivery

Maximum Cushioning for Delicate Merchandise

Foam is used in nearly all products requiring energy return or shock absortion making it a great option for protecting delicate glass, jewelry, electronics, or other delicate or fragile products.

With various densities and foam types available, foam is extemely versatile and can be a luxurious addition to your packaging, emphasizing re-usability and increasing perceived value.

Lightweight, Durable & Versatile

Your shipping costs matter. Foam is a lightweight option adding only a marginal weight increase, while providing maximum protection during shipping and handling.

Custom cut and designed for your product, foam is made to last and look professional, perfectly fitting your products for a chic, thoughtfully-constructed presentation that’s sure to impress your customers.

Maximum Cushioning forDelicate Merchandise

Foam is used in nearly all products requiring energy return or shock absortion making it a great option for protecting delicate glass, jewelry, electronics, or other delicate or fragile products.

With various densities and foam types available, foam is extemely versatile and can be a luxurious addition to your packaging, emphasizing re-usability and increasing perceived value.

Lightweight, Durable and Versatile

Your shipping costs matter. Foam is a lightweight option adding only a marginal weight increase, while providing maximum protection during shipping and handling.

Custom cut and designed for your product, foam is made to last and look professional, perfectly fitting your products for a chic, thoughtfully-constructed presentation that’s sure to impress your customers.

Browse Foam Inserts

Packaging foam is available in different materials, each with their own specific properties.
Learn more about each foam type below and or contact us to find out which foam works best for your project.

PU (Polyurethane)

  • Popular for presentation packaging
  • Soft to touch with high shock-sensitive protection
  • Often used for smaller, light-weight products

PE (Polyethylene)

  • Extremely tough and resilient
  • Chemical resistant and low moisture absorption
  • Often used for packaging larger industurial equipment

EVA (Ethylene-Vinyl Acetate)

  • Bonds with adhesives for additional layer of lamination
  • Highly dense foam for oil, moisture, and heat resistance
  • Often used in luxury packaging

ESD (Electrostatic Discharge)

  • Often identified by its pink color
  • Available in PE and PU
  • Anti-static foam to package electronic products

Egg Crate Foam (Convoluted)

  • Most protective type of foam
  • Superb protection against rough shipping and delivery
  • Used for larger products that requires extra cushion

EVA with Flocking

  • Additional layer of flocking to increase presentability
  • Highly dense foam for oil, moisture, and heat resistance
  • Often used in luxury packaging

Browse by Inspirations

Check out some of our current or existing projects to get ideas for what can work for yours!
With thousands of happy customers, it’s easy to get inspired by cool packaging examples and product introductions.

View Full Catalog

Browse Other Inserts

We offer the full-spectrum of packaging products and inserts and options.
Learn more about other insert options such as recycled molded pulp, folded carboard or form-fitted plastic trays.

Cardboard Inserts

  • Paperboard and corrugated options
  • Cost effective solution
  • Unlimited printing options

Plastic Tray Inserts

  • Thermoformed for intriquet details
  • Food and medical safe options
  • Multiple color options available

Molded Pulp Inserts

  • Lightweight, durable and protective
  • Sustainable and recyclable material
  • Available in small to large sizes

First Class Services from Packaging Experts

Get agency-like, one-on-one service from real people that speak design and packaging. Our packaging specialists work with you to understand your goals to recommend solutions catered to your project. At the very core of our business, we understand that our customers’ success is our success.

First Class Services from Packaging Experts

Get agency-like, one-on-one service from real people that speak design and packaging. Our packaging specialists work with you to understand your goals to recommend solutions catered to your project. At the very core of our business, we understand that our customers’ success is our success.

Start your packaging journey with PakFactory! Get Started!

Start your packaging journey with PakFactory!

Foam Inserts