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Foam Inserts

Custom foam box inserts

Craft your unique foam packaging insert

Make your foam packaging uniquely special with endless customizable options and finishes.

flocking insert foam finish

Fiber powder applied to any surface allowing for a soft velvety touch.

paperboard lamination insert foam finish
Paperboard Lamination

Additional paperboard glued to the foam surface.

recycleable box material

Material contains a significant percentage of recycled material.

biodegradable box material

Materal can break down when exposed to light, air, and moisture.

compostable box material

Material can break down into natural components that can become a part of soil.

plastic free box material
Plastic Free

Material does not contain any petroleum-based plastics.

gsm paper measurement unit

Measurement for the density of the paper stock.

pt thickness paper stock measeurement unit

Measurement for the thickness of the paper stock.

corrugated flute grade

Fiberboard arches sandwiched between two linerboards.

Not seeing the option you’re looking for?   Have our sourcing experts assist you!

Transform insert complexity to simplicity

Struggling to get foam inserts that fit like a glove? Let our expert structural engineers take the hassle out of engineering your perfect foam insert - so you can relax and enjoy precision every time!

PakFactory Value Propositions
plastic insert for packaging solution

Ultimate foam packaging

With foam packaging, your products will look and feel as spectacular when they arrive to their destination as when you first put them in the package. Not only does it create a high-end presentation, but also offers superior protection against bumps or jolts on any route - truly making it the supreme choice among all insert alternatives!

plastic insert for packaging solution

Luxurious unboxing

Good packaging can do more than just protect products - it has the power to set expectations, and create a feeling of luxury that customers associate with quality. Custom cut foam inserts are an effective way to showcase your product's value through a luxurious feel that shows customers you pay attention to the details – adding sophistication as well as security and protection.

Service support where you need it

Get service support at any point of your packaging journey to guarantee total packaging success.



Unlock the perfect package with our packaging experts! Get guidance on every step of your journey and make sure you get just what you need.



Looking to launch a stunning new design or take an existing one up a notch? Our team of pros can elevate your artwork and structural designs to extraordinary levels.



Worried about your packaging prototype? Check out our range of flexible options to try before committing to mass production. Try it risk-free and save yourself time.



Let our experts manage your production journey from start to finish - they'll source the best materials and guarantee impeccable quality — a hassle free experience.



Rest easy knowing that our expert logistics team has you covered when it comes to shipping. Get organized and save more with custom plans tailored for your needs!



Discover the power of our optimization strategies, which can help you lower your time and cost spent on packaging while also improving sustainability!

See what our customers say

Don’t let what we say influence you, take it from our customers!

3,000+ brands, big and small, love us!   
4.6 Google Reviews

Frequently asked questions

Do you offer eco-friendly custom cut foam inserts?

Absolutely! These grade 4 recyclable PE and EPE foam inserts are highly versatile. They are not only durable enough to be reused multiple times, but are also easily incorporate into recycling processes with minimal ecological impact - so you're helping both your wallet and the planet!

What is the minimum order quantity for custom foam packaging inserts?

The minimum order quantity (MOQ) for our packaging depends on the packaging type you are ordering. Unfortunately, due to the nature of packaging inlays, which involves multiple different material options, we cannot provide a solid MOQ unless specified.


See our list of all our MOQs by product, or contact us through phone or email.

What are your turnaround times?

Our current turnaround times are an estimated 10 - 20 business days depending on the packaging type, order size, and time of the year. For the most up-to-date turnaround times, we recommend contacting our product specialists so we can give you the most accurate time. Alternatively, you can check our turnaround time list for product-specific turnaround times.

Can I order a sample of my foam box insert?

Yes, and we highly advise you to! We carry many sample types to serve different use cases and help you guarantee the best results! Explore our sample types here

Can I order the boxes for my foam box inserts?

Yes! Our product specialists work one-on-one with you to create the optimal packaging for your products. With out multi-packaging capabilities, we can create everything for you, from box to insert.

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