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Bubble Mailers

Remarkable custom bubble mailers & envelopes

Every bubble mailing envelope style imaginable

Browse our collection of favourite styles to create your custom branded bubble envelopes.

Can’t find what you’re looking for? Enquire about a different product here

Experience limitless customizations

Customize your padded bubble mailers by adding any option within our library!

Can’t find what you’re looking for? Ask our sourcing experts!

One destination for everything custom packaging

PakFactory is your #1 source for all things custom packaging. From our extensive line of products, no limitations on options, and expert services and solutions, PakFactory brings all the tools you need to achieve your dream packaging — all in one place.

Customer focused support

Customer-centric support

Collaborate one-on-one with dedicated packaging experts that provide outstanding unlimited support to your packaging project.

Customer focused support

High-quality yet competitive

Who says it has to be expensive to be high-quality? Enjoy the perks of our proactive cost savings solutions to get affordable yet high-quality packaging!

Customer focused support

Access to global supply chain

Gain access to our optimized global supply chain to source and ship any packaging from our certified facilities — all in one place.


Pack, seal, and ship

Custom printed bubble mailers are the ultimate cost-effective packaging solution for shipping! Designed with a bubble lined interior, custom padded bubble mailers add an extra layer of cushion and ensure your products a safe delivery.

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PakFactory 360° Approach™

Our 360° Approach™ is the #1 packaging support in the market — by delivering support at every step of the custom packaging journey; we built the best-in-class hassle-free custom packaging platform that also delivers total packaging success.

Why choose PakFactory

Delivering total packaging
success with real results

40% total costs saved

by optimizing structure and shipping routes

“Thanks to PakFactory’s proactive optimization on our existing packaging, we were able to save costs on material as well as optimize size for saving space on shipping for even lower shipping costs!”

Elaina Eckland
CEO & Founder of Quicklearn

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customer story

60% total time saved

by fully managing the entire packaging supply chain

“With the help of PakFactory running my entire packaging supply chain and helping me manage decisions, I was able save time and hassle to focus on my customers.”

Zareefa Arije
Founder of Ammu Beauty

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customer story

Consistent results

on every order due to stringent quality control

“PakFactory’s team has been extremely communicative to ensure that my packaging is perfect by going through rigorous testing and quality control. The team is extremely reliable also!”

Brandy Corley
Founder of Belle Vie Candle

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customer story

35% increase in sales

after going through artwork and structural re-design

“We decided to re-brand utilizing PakFactory’s designer and we don’t regret it! We’ve seen positive feedback from our customers and resulted in an increase to our sales!”

Curtis Lau
COO of Torch Sushi

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customer story

30% reduced material

after going through structural engineering

“Not only does PakFactory offer sustainable options, they helped us eliminate wasted material and effectively lowered our shipping frequency to reduce our carbon emissions!”

Matthew Prior
Founder of Tideline Coffee

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customer story


Frequently Asked Questions

Below you'll find answers to common questions around bubble mailer bags; however, if you need additional help, don't hesitate to contact us to see how we can help!

What is a bubble mailer?

Bubble mailers are envelopes lined with bubble wrap for extra protection. Available in almost any size, custom bubble mailers are commonly used in ecommerce to package apparel and more fragile retail products for shipping. Bubble mailers are made from plastic or paper and are extremely durable, lightweight, flexible and space efficient.

What materials are bubble mailers made from?

Custom bubble mailers are available in both plastic and paper variations.
Plastic bubble mailers are made from polyethylene plastic, which is the most commonly used plastic in packaging, and is lined with bubble wrap for extra cushioning. It is water proof, durable and a very popular option for shipping smaller and more fragile retail products.
Paper bubble mailers are made from durable and tear resistant Kraft paper lined with bubble wrap. Although it is a more sustainable option, the bubble wrap decreases its recyclability unless separated from the kraft paper.
Make sure to discuss sustainability goals with your product specialist to ensure packaging materials are eco-friendly.

Can you print on bubble mailers?

You can on certain types of bubble mailers.
Bubble mailers that showcase the texture on the surface do not bode well with printing. However, plastic textured bubble mailers are available in a wide range of colors.
Bubble mailers that showcase a smooth surface can be printed on effectively.
Popular printing methods for poly mailers include-

  • Digital printing
  • Offset Printing

For bulk orders we recommend choosing offset printing for bubble mailers because it is:

  • Cost effective - the more you print, the lower the price per unit
  • Time efficient - offset printing can print large quantities at a faster rate
  • High quality - offset printing offers exceptional color fidelity that is easier to maintain

Are bubble mailers reusable?

Bubble mailers are incredibly versatile and can be reused. For a more convenient experience, we recommend using resealable mailers for returnable products.

What is the minimum order quantity for poly mailers?

The minimum order quantity for custom bubble mailers is 5000 units in order to optimize your budget for production costs.
However this may vary depending on the type of bubble mailer you choose.
Make sure to double check with your designated product specialist!

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