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Custom Shape
Explore all custom shape rigid boxes
No packaging says “character” more like custom box shapes. PakFactory provides an array of meticulously crafted and professionally designed packaging in any shape you can imagine. Whether you want to create a rigid box design in the shape of your product or create add special processes to more commonly known shapes, we have everything you need.
Options & Materials
Our curated list of materials and finishes available to everyone
Gloss Lamination
Thin plastic film that gives the box surface a glossy surface.
Matte Lamination
Thin plastic film that gives the box surface a matte surface.
Soft Touch Lamination
Thin plastic film providing a smooth touch and velvety surface.
AQ Coating
Water-based coating that creates a soft semi-gloss surface.
UV Coating
UV-cured ink allowing for spot and flood applications.
Varnish
Inexpensive option that coats and adds surface protection.
Metallic Coating
Add an extra metallic sheen to your box surface.
Pearlescent Coating
Give your surface extra decorative shimmer and shine.
Soft Touch Coating
Ink coating that produces smooth surface. Cheaper alternative to lamination.
Food Grade Coating
Ink coating that protects the interior of the box for food-safe applications.
Offset / Lithography
Ideal for printing in finer details with access to more options and finishes.
Flexo Print
Economical option with faster turnaround, ideal for printing higher volumes.
Digital Print
Low volume printing option with relatively low set-up costs.
Pantone
Standardized color system for extreme color accuracy when printing.
Pantone Metallic
Standardized metallic color system for extreme color accuracy when printing.
Foil Stamping
Heat transferred foil onto paper surface.
Spot UV / Spot Gloss
UV gloss coating cured on specific areas.
Embossing / Debossing
Special process that creates a raised or recessed pattern on the surface.
Window Patching
Special technique with a transparent plastic film covering the cut-out.
Window Cut-Out
Special process where a cut-out is created on the packaging surface.
SBS (C1S)
White paperboard coated on 1 side.
SBS (C2S)
White paperboard coated on both sides.
SBS (Uncoated)
Matte white paperboard uncoated.
Kraft Paper
Durable paperboard made of virgin pulp fibers.
Art Paper
Color dyed paper suitable for all printing and finishes.
CCNB (Duplex Board)
Recycled paperboard option with semi-gloss white clay coating.
Metallic Paperboard
Paperboard treated with a varying metallic finish.
Textured Paperboard
Paperboard treated with different textured finishes.
Bleached Corrugated
Uncoated white surface and fluting.
Kraft Corrugated
Uncoated natural kraft surface and fluting.
Single Face
One corrugated fiberboard is glued to one flat sheet of the linerboard.
Single Wall
The corrugated fiberboard is glued between two sheets of linerboard.
Double Wall
Three sheets of linerboard with two corrugated fiberboards in between.
Triple Wall
Four sheets of linerboard with three corrugated fiberboards in between.
A-Flute
Greatest protection with excellent stacking strength.
B-Flute
Surface allows for high-quality printing and die-cutting.
C-Flute
Average crush resistance, stacking strength and printing.
E-Flute
Relatively flat surface allows for high-quality printing applications.
F-Flute
For specialty packaging, POP displays, as well as small retail packaging.
Chipboard & Grey Board
Thick paper-based material primarily used for rigid boxes.
Elevate your brand with custom shape boxes
For a brand to succeed, it’s important that they are easily recognizable and offer quality products that people love to use. By having custom shape boxes with luxury and high-end appearance, your brand will have a greater chance of being noticed. Here at PakFactory, we have well-sourced materials that withstand the bends and curves of any shape you’d like your packaging to represent. We also provide specialty coatings and finishes to help your brand exude quality.
Create Any Shape You Like
We can provide different shapes and sizes for your custom shaped rigid box packaging. Whether it’s a triangle, circle, or even a box shaped like a snowman, we will do our best to execute your ideas.
Incorporate Other Rigid Styles
The great thing about a custom shaped rigid box packaging design is that you can still incorporate features from other rigid box styles such as magnetic closures, detachable lids, and shoulder neck boxes.
Impressive Printing Results
You have the option to print different colors or artwork onto the neck portion of your rigid box to give your packaging some interest. We ensure that our printing methods exceed your quality expectations.
Dedicated Support From Packaging Specialists
Tailored one-on-one consultation from ideation to production with a dedicated product specialist to help you get through initial design to delivery without any hassle. Our mission is to provide you and your customer the best unboxing experience!
Consultation & Packaging Strategy
By understanding your needs and goals, our specialists work with you to formulate winning packaging strategies.
Structural Engineering & Design
Our structural engineers transform complex ideas into practical and effective real-world packaging solutions.
Artwork & Visual Design
Packaging artwork can make your product stand out in a crowd. Get exciting designs from our professional packaging designers.
3D Mockup & Prototyping
Validate your new design in 3D, or get a physical prototype to hold and feel. Be sure of your packaging before placing a production order.
Manufacturing Excellence
Our global packaging capabilities allow us to manufacture at the highest industry standard, resulting in better prices and quality.
Hassle-Free Logistics
Shipping to your office, home, or straight to your fulfillment center? No problem. Sit back and let us manage your deliveries.
Trusted by 5000+ businesses worldwide
PakFactory has helped support thousands of businesses worldwide achieve great packaging through our specialized custom packaging solution. We do our best to help our clients go above and beyond and exceed expectations that ultimately impress their customers!
