Corrugated Gusset Folder

Key Features: 

  • Most commonly used as a wrap up and is very similar to other mailer styles of custom corrugated boxes.
  • No glue required, and assembly is quick, simple, and easy, especially compared to other custom sized corrugated boxes.
  • The side panel will go downwards first, and then the front panel seal will lock in the slot. This interlocking closes the corrugated gusset folder.
  • Perfect for relatively light products, such as stationery, food products, and pharmaceutical product.
  • Completely customizable in size and design. PakFactory produces custom boxes that will 100% match your order and promises quality and precision.
  • Other optional customization choices available for corrugated gusset folder, including (but not limited to) window patching, window cutting, and more.
Price on Request

All of PakFactory boxes are fully customizable in size and design

This mailer style of custom sized box is a heavy duty and reliable option for many packaging needs. The custom corrugated gusset folder is an ideal solution for lighter and more compact products and items. For example, stationery items, pharmaceutical items, medical items, and light food items would all prosper in a custom PakFactory corrugated gusset folder.

This folder is often and most commonly used a a wrap up of products. Because no glue is required for assembly or installation, you can quickly and easily assemble the corrugated gusset folder manually. The side panel of the corrugated gusset folder goes downwards towards the first, and the front panel is sealed with a lock and slot enclosure. The corrugated gusset folder provides depth, which can be utilized for a variety of products and items.

Our corrugated gusset folder is fully customizable in size, design, and dimensions. You’ll be happy to find that pakFactory produces custom boxes exactly to your specifications, and offer true-to-life printing. This is made possible by our use of high end offset and digital printing. Other optional customizations, such as window patching and window cutting, are also available on the corrugated gusset folder.

How to Measure Dimensions of a corrugated Box

How to Measure Dimensions of a Box

The industry standard measurement refers to the internal dimensions of the box. The internal dimensions play a crucial role in ensuring the products will fit into the corrugated box seamlessly. To avoid ill fitting packaging, please keep in mind that any measurements requested or provided relate to the internal dimensions.

Length: The longest opening dimension
Width: The shorter opening dimension
Depth (Height): The side perpendicular to the length and width.

Artwork Preparation Guide

If your artwork files do not meet our specifications, PakFactory is not responsible for any printing errors that can arise as a result. Read our Digital Corrugated Artwork Preparation Guide on how to prepare your files for submission or Contact Us to have a packaging specialist help!

Image of a custom dieline template to showcase the different lines on a dieline
Dieline Cut Label

Cut Line (Black Lines):

Indicates the cut at its final size. Important artwork and text should be placed at least 0.125 inches inside of the cut line.

Dieline Crease Label

Crease Line (Red Lines):

Indicates where the product is to be folded.

Dieline Bleed Label

Bleed Line (Green Lines):

Indicates where the bleed line is located. Any artwork which goes to the cut line should be extended to the bleed line to get a seamless print.

Dieline Safety Label

Safety Margin(Dotted Green Lines):

Indicates where artwork and text should safely be placed inside. As an industry standard, all artwork should at least be placed 0.125 inches away from the cut line unless your design is intentional.

Dieline Perforation Label

Perforation (Dotted Black Lines):

Perforation line refers to paper that is punched with very small holes to allow the paper to be torn and folded easily.

Please do not change the dimensions and orientation of our dieline templates as this may ultimately delay your orders. Our dielines have been specifically calibrated to be compatible with our production systems.

Choose Your Product

Browse our curated library of custom boxes, packaging, and other custom printed products and put together a list of products that would work for your project. Remember to bookmark your favorite products or add them to your Add to Quote Cart along with all your dimensions and custom options to keep track of what you are interested in. Once you have made your choices, you can send in your quote request to get started with your packaging journey. Alternatively, if you are looking for something that you can't find in our library, you can visit our Request a Quote page and send in a custom quotation.


Request a Quote

Once you have sent your quote request through our Add to Quote Cart or Request a Quote page with all your product specifications, our product specialists will get started on preparing your quote. Simple quotes can be ready and sent back to you in as little as 1-2 business days. For more complicated projects that require custom structural or material sourcing may take longer. Your dedicated product specialist will reach out to you to keep you connected throughout the entire packaging process.


Place Your Order

Once you have received your quotation from our product specialist, please review it to make sure all details for your quotation are correct. For additional questions regarding your quotation, you can always speak with your product specialist for more information. When you are satisfied with your quotation and are ready to proceed, pay using our secure payment portal, which our product specialists will provide. Once your order is placed, our structural designers will promptly prepare your custom dielines!


Get Your Custom Dielines

Once your order has been placed, a dieline or artwork template file will be required for your artwork placement. For simple dielines, our structural designers can prepare your file within 1-2 business days. However, more complicated structures will require additional time and may require a design fee. Most of our custom dieline files contain structural information which allows us to prepare a 3D digital mockup of your packaging once you have placed your artwork onto the file. This allows you to preview your packaging prior to mass production to make necessary changes or corrections.


Prepare Your Artwork Designs

Get your creative juices going because you are now ready to start designing your artwork on our custom dielines. Be sure to follow the artwork guidelines on our General Artwork Guide to mitigate any issues when going into mass production. When your artwork is completed, upload your updated file to your product specialist. Our specialized artwork designers will proof your artwork and prepare a 3D digital mockup of your packaging for you to confirm before starting the production of your order.


Begin Production

Once you have approved everything, the mass production of your packaging will begin! Throughout this stage, our product specialists will keep you connected with updates of manufacturing and shipping!