Corrugated Gusset Folder

Key Features: 

  • Most commonly used as a wrap up and is very similar to other mailer styles of custom corrugated boxes.
  • No glue required, and assembly is quick, simple, and easy, especially compared to other custom sized corrugated boxes.
  • The side panel will go downwards first, and then the front panel seal will lock in the slot. This interlocking closes the corrugated gusset folder.
  • Perfect for relatively light products, such as stationery, food products, and pharmaceutical product.
  • Completely customizable in size and design. PakFactory produces custom boxes that will 100% match your order and promises quality and precision.
  • Other optional customization choices available for corrugated gusset folder, including (but not limited to) window patching, window cutting, and more.
Price on Request

All of PakFactory boxes are fully customizable in size and design

This mailer style of custom sized box is a heavy duty and reliable option for many packaging needs. The custom corrugated gusset folder is an ideal solution for lighter and more compact products and items. For example, stationery items, pharmaceutical items, medical items, and light food items would all prosper in a custom PakFactory corrugated gusset folder.

This folder is often and most commonly used a a wrap up of products. Because no glue is required for assembly or installation, you can quickly and easily assemble the corrugated gusset folder manually. The side panel of the corrugated gusset folder goes downwards towards the first, and the front panel is sealed with a lock and slot enclosure. The corrugated gusset folder provides depth, which can be utilized for a variety of products and items.

Our corrugated gusset folder is fully customizable in size, design, and dimensions. You’ll be happy to find that pakFactory produces custom boxes exactly to your specifications, and offer true-to-life printing. This is made possible by our use of high end offset and digital printing. Other optional customizations, such as window patching and window cutting, are also available on the corrugated gusset folder.


Choose & Customize

Browse and select from our extensive library of custom boxes and packaging and customize the size, material, print, finish, additional options, and quantity. To quote, simply ‘Add to Quote’ and follow the request a quotation checkout process. Our product specialists will review your quotation and contact you within 1 - 2 business days.


Discovery & Strategy

To further understand your project, product specialists will contact you to go through your initial quotation request. Our specialists will provide expert advice based on your project needs to ensure all requirements are met during this stage. Once all requirements are finalized, a quotation will be sent to you within 1 - 2 business days.


Structural & Artwork

Once the quotation is confirmed, a dieline will be custom engineered to your specifications and sent to you for artwork to be placed. Be sure to follow our recommended artwork guidelines to mitigate any issues before moving forward. Before any orders are sent to production, our experts will professionally proof your file to only ensure correct sizing, artwork placement, color and additional options.



For all orders, we recommend to go through a prototyping & sampling process to ensure that all specifications are met before moving forward to the mass production order. At this stage, any changes can be made based on your initial prototype/sample to ensure your mass production order is to your expectations.


Production & Logistics

Once ready, your mass production order will begin. Our product specialists will keep you connected with updates throughout the production stage until your order is completed. Our logistic experts will assist you with your logistics plan for a hassle-free experience when your order is ready to ship. Just wait for your boxes to arrive on your doorstep!