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What is Aqueous Coating for Printing and Packaging?

In order to make a lasting impression on your target market, your product packaging needs to be attractive and it must have the “wow” factor.

But as much as these eye striking packaging designs boost sales, manufacturers need to also make sure that the packaging performs its main function and that is to secure the product.

And speaking of durability and protection, the coating is one of the most important packaging elements that you need to be aware of if you want your packaging to still look its best despite multiple would-be buyers touching and handling your products.

Whether used for packaging boxes, calendars, manuals or other applications, the coating impacts the final look and appeal of the product.

AQ (Aqueous) coating is a popular choice because of its unique advantages, specific applications and cost-effectiveness.

What is Aqueous Coating?

Unlike UV coating and varnish, aqueous coating is a water-based. It features fast-drying capabilities when used during the printing process which makes it possible to achieve different appearances, therefore, allowing a variety of application methods.

Known for being environmentally friendly, aqueous coating is used in packaging for food, household products, and fast-moving consumer products.

It is classified as the “default” coating for printing and packaging.

Coatings are often used to resist fingerprints and other impurities It is also possible to enhance the surface durability with different coatings. From a packaging perspective, the type of product will largely determine the suitability of using AQ coating.

Cosmetic products and perfumes, for instance, contains chemicals that may make AQ coating difficult on the exterior or interior packaging.

Different Types of AQ (Aqueous) Coating

Gloss: If you’re looking for a less showy and more muted gloss finish, AQ coating is an ideal solution. For a high gloss, UV coating or film laminates are better options.

Matte: Consider matte coating for minimal shine and depth but a high degree of color.

Satin: With an appearance that’s between gloss and matte, satin offers medium shine and good scruff resistance.

Soft touch coating: Soft touch aqueous coating creates a velvety texture with a mellow appearance compared to a glossy finish.

Pencil receptive: This coating is receptive to pencil, ink, and laser. It comes in handy for applications where the quality of the pencil/laser/ink marking/imprint is important.

Dry erase: An alternative to laminate, dry erase AQ coating achieves a high gloss effect and is an inexpensive solution.

Primer: Applied prior to lamination. Used on substrates to become more receptive to ink.

The Aqueous Coating Process

Machines apply aqueous coating immediately prior to printing ink on sheets. After the application, the sheet passes through a heated air system for quick drying, and then makes its way to the finishing section of the facility.

There are considerations to keep in mind when printing with aqueous coating and applying it throughout an entire sheet. An appropriate heaviness and text weight can prevent the paper from curling, wrinkling or losing its shape.

The Benefits of Aqueous Coating

  • Non-toxic & environmentally-friendly: The treated paper is easily recyclable and does not produce harmful by-products. There is minimum solid waste after the application of aqueous coating and the cleaning process does not require toxic cleaning agents.
  • Versatile: It is a no-hassle solution when additional finishing is necessary to the print and works well with various printing process inks and glues. The coating also makes it very easy to write and print over the coating.
  • Cost-effective: This water-based coating is mostly used in line with the printing process, delivering significant cost savings.
  • Durable and long lasting:By sealing the ink against exposure to air, the coating maintains the fidelity of metallic inks. Aqueous coating is also less susceptible to yellowing, making it a better alternative to varnish.

Although AQ coating provides several benefits, the chances of chemical burning with aqueous coating and UV coating is higher than other finishing such as varnish. The solvent resistance of aqueous coating is lower than that of UV coating and thermal lamination. Nevertheless, AQ coating is still the most popular choice for print finish options.

About author

Mark Velarga is PakFactory's Director of Digital & Content Marketing. He writes about all things related to design, business and technology and how it serves value to customers, business owners, packaging designers and industry experts. Connect with him on Linkedin.
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